Is the 65L bag carry-on size?

No. Expanded: 24.2" x 10.5" x 13.4" exceeds most carry-on limits. Use as checked luggage. Always verify airline size policies pre-flight.

Why did the zipper burst? How to prevent this?

Overloading or sharp objects cause zipper failure. Max weights:

Does the bag have a chemical smell? How to remove it?

New materials may have a slight odor. Solution:

Are the handles durable for heavy loads?

Handles support max weights (see Q2) when used correctly:

How compact is the 85L when folded?

Folds to 11.2" x 9.2" (≈thick book size).

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